Products & Services

Products & Services

Bioreactors

MRF-RB Reactor

Low-shear, high-dispersion mixing system combined with the RB Mixing System

Development, Customization, and Single-use support of Exclusive Reactor in Accordance with Requirements Specifications

MRF-RB Reactor
The MRF-RB Reactor is a BioReactor developed as a high-performance mixers with equipped with the low-shear, high-efficiency Satake Super-mix® RB Mixing System that has been used in up to 3,000-ton class biomass reactors. It is a next-generation mixing system that utilizes the boundary layer effect and principles of tornadoes, offering uniform dispersion performance with superb low shearing and low power performance. In continuous culture applications with the basic condition that there is no liquid surface fluctuation, this product is optimal not only for algae cultures, but also animal cell cultures and regenerative medicine. It is extremely easy to scale up, making it optimal for production consideration during the research stage for the actual machine. It is also possible to customize for single use.

Low-power, low shear action continuous BioReactor equipped with high-efficiency mixing system

RB Mixing system

In general, mixing is accomplished by using impellers to fluidize liquid. The role of impellers in the RB mixing system is not active mixing. The hint lies in natural flow and rectification action, and tornadoes, which are powerful enough to lift up houses. We wondered what the rectification action and tornado forces would create inside the mixing tank. The RB mixing system consists of an impeller, which generates a swirling flow inside the mixing tank, and radial blades that efficiently exchanges the swirling flow (boundary layer effect) toward the center at the bottom of the mixing tank with a tornado-shaped upward flow, forming a system that creates flow patterns that were unthinkable in conventional mixing. The ”RB” in the name comes from its Radial Blade component. Because the swirling flow is the main flow, the relative velocity difference near the blade is diminished, creating an extremely low shear action and superb uniform cell dispersion inside the culture tank, resulting in efficient mixing for biochemicals, pharmaceuticals, energy generation (water treatment), and other applications.

Mixing method comparison table

※Vtip:Blade tip peripheral speed

Mixing method Maximum upward flow velocity coefficient %
(vs. Vtip* ratio)
Impeller/liquid relative velocity difference coefficient
(shear velocity ratio)
Maximum possible mixing vertical ratio
(depth H/tank diameter D)
SUPER-MIX
RB mixing system
87 0.4 5 or more possible
Mixing with four baffle plates 30 0.8 Up to about 2
Mixing without baffle plates 15 0.4 Up to about 1.5
Mixing method comparison

Conventional
mixing

RB Mixing System

CFD simulation analysis results

CFD simulation analysis results

High depth,
high circulation formation

Flow action (upper)
/shear stress (lower)


Item Specifications
Name MRF-RB Reactor
Model MRF-RB-3 MRF-RB-10
Temp. control device Band heater (PID control) with over-temperature protection function (Max. 80 [℃])
Power transmission Magnet drive (non-sealing type)
Gas supply type Shirasu porous glass (SPG) membrane type / sintered metal type (selectable)
Performance*1 Temp. control range Room temperature + 5 - 20 [℃] (normally set to 37 [℃])
Temp. accuracy ±0.3 [℃](37 [℃])
Rotational speed range 5 - 200 [min-1]
Function Temp. setting Touch panel input, data output DC1 - 5 [V]
Speed setting Touch panel input, data output DC0 - 10 [V]
Configuration Power of band heater Max. 160 [W] Max. 480 [W]
Power of motor Max. output 100 [W]
Mixing impeller RB Mixing System
Culture tank Dimensions I.D. 140 x Depth 203 [mm] I.D. 200 x Depth 360 [mm]
Culture operation volume 2.4 [L] 7 [L]
Usage condition 10 - 35 [℃]
Outer dimensions W360×D485×H905 [mm]
Weight Approx. 30 [kg] Approx. 34 [kg]
Power supply AC100 [V], 50/60 [Hz]
*1 The performance is the value under room temperature 20 [℃], power supply AC100 [V], 50 [Hz] and no load condition.

Item Specifications
Name Culture controller
Model S-BOX×10αII
Control pH, DO (Dissolved oxygen), FL (O₂ flow rate), Pump
Display range/accuracy pH (Hydrogen ion concentration) 0.00 - 14.00 [-] Display accuracy: ±0.5 [%] F.S.
DO (Dissolved oxygen) 0.00 - 20.00 [mg/L]
FL (O2flow rate) 0.00 - 20.00 [mL/min]
Setting range pH (Hydrogen ion concentration) 0.00 - 14.00 [-]
DO (Dissolved oxygen) 0.00 - 10.00 [mg/L]
FL (O2flow rate) 0.00 - 20.00 [mL/min]
Control type pH (Hydrogen ion concentration) ON/OFF control
DO (Dissolved oxygen) O2addition/subtraction step control
O2and N2ON/OFF control
O2PI control (slope set method: TIME, %)
FL (O2flow rate) PI control (slope set method: TIME, %)
Data output pH (Hydrogen ion concentration) With data logger
DC0 - 5 [V]
Accuracy: ±0.5 [%] F.S.
DO (Dissolved oxygen)
FL (O2flow rate)
Rotational speed DC0 - 10 [V]
Temperature sensor DC1 - 5 [V]
MTA of outer surface SUS304 (no coating), indoor type, non-waterproof, non-explosion proof specification
Installation Indoor tabletop type
Outer dimensions/weight W350×D400×H530 [mm] ・ Approx. 15 [kg]
Usage conditions Temperature 5 - 45 [℃] Humidity 20 - 85 [%] RH (No condensation)
Sensors Polarographic DO sensor/pH sensor manufactured by Mettler Toledo company
(Option: Optical DO sensor manufactured by Automatic System Research Co., Ltd.)
Utilities Power supply AC100 [V], 50/60 [Hz], electrical outlet 2 gang (for main control unit and recorder)
N2 Flow rate 50 [mL/min] or lower, supply pressure 0.2 [MPa],
Connection port φ6 one touch tube fitting
O2 Flow rate 20 [mL/min] or lower, supply pressure 0.2 [MPa],
connection port φ6 one touch tube fitting
CO2 Flow rate 50 [mL/min] or lower, supply pressure 0.2 [MPa],
connection port φ6 one touch tube fitting
AIR Flow rate 150 [mL/min] or lower, supply pressure 0.2 [MPa],
connection port φ6 one touch tube fitting
*All of N₂, O₂, CO₂, and AIR must be dry and clean gases that do not contain corrosive components, dust, and oil mist.

Item Specifications
Name Culture controller
Model S-BOX×10 Simple
Control pH, DO (Dissolved oxygen)
Display range/accuracy pH (Hydrogen ion concentration) 0.00 - 14.00 [-] Display accuracy: ±0.5 [%] F.S.
DO (Dissolved oxygen) 0.00 - 20.00 [mg/L]
Setting range pH (Hydrogen ion concentration) 0.00 - 14.00 [-]
DO (Dissolved oxygen) 0.00 - 10.00 [mg/L]
Control type pH (Hydrogen ion concentration) ON/OFF control
DO (Dissolved oxygen)
Data output pH (Hydrogen ion concentration) With data logger
DC0 - 5 [V]
Accuracy: ±0.5 [%] F.S.
DO (Dissolved oxygen)
Rotational speed DC0 - 10 [V]
Temperature sensor DC1 - 5 [V]
MTA of outer surface SUS304 (no coating), indoor type, non-waterproof, non-explosion proof specification
Installation Indoor tabletop type
Outer dimensions/weight W260×D300×H350 [mm] ・ Approx. 12 [kg]
Usage conditions Temperature 5 - 45 [℃] Humidity 20 - 85 [%] RH (No condensation)
Sensors Optical DO sensor manufactured by Automatic System Research Co., Ltd.
+ pH sensor manufactured by Mettler Toledo company
Utilities Power supply AC100[V], 50/60 [Hz], electrical outlet 2 gang (for main control unit and recorder)
O2 Flow rate 20 [mL/min] or lower, supply pressure 0.2 [MPa],
connection port φ6 one touch tube fitting
CO2 Flow rate 50 [mL/min] or lower, supply pressure 0.2 [MPa],
connection port φ6 one touch tube fitting
AIR Flow rate 150 [mL/min] or lower, supply pressure 0.2 [MPa],
connection port φ6 one touch tube fitting
*All of O₂, CO₂, and AIR must be dry and clean gases that do not contain corrosive components, dust, and oil mist.